How to build a DIY heat mat controller
These directions were written by a fellow named Jeff wagner over at usenet at rec.pets.herp.
A Do It Yourself heat mat controller.
Some basic electrical knowledge may be required as to not burn ones house down or terminally zap oneself...
"Danger Will Robinson"- zzzzzzzaaaaaaappppppppp
I say buy a ready made unit if these directions in any way sound like a foreign lanquage to you.
To build it you will need the following:
1 basic Dimmer switch
- Just the basic household light switch dimmer.
1 outlet box
- the blue plastic ones that come with the nails on them is what i used. Just remove the nails.
Buy a box to hold 2 outlet thingys.
(this will allow you to mount the outlet and the dimmer switch in the same box)
1 outlet cover
- One that has the big rectangle for the outlet on one
side and a small rectangle for a toggle switch on the other.
1 AC outlet
- A normal 2 plug outlet unit like you have in your wall
1 AC plug
- one that can be wired up yourself.
16 guage lamp cord,
(medium duty) buy a few feet more than you need.
All this will cost about $12-$15 or so, probably.
1) Strip both wires on one end of the lamp cord.
2) Hook one wire to the outlet, the other to one of the dimmer switch
leads
3) Hook the other dimmer switch lead to the unused outlet hookup
-- At this point the outlet is wired to the lamp cord with the dimmer
switch in series with one of the leads to it.---
4) mount the outlet and the dimmer switch into the outlet box and put
the cover on it.
5) Strip the other side of the lamp cord and attach the plug to it.
Use a lamp or something to test it with so you can tell which position on the dimmer switch is on or off.
Then I put some marks on the knob.
Then plug the heatmat into it and slowly creep up on the current until
you reach the desired heat.
This is meant as a guide for someone with some basic electricity experience.
Not as a how to for a beginner.
In other words if one burns ones house down don't sue me. I make no claims that this is safe.
Go buy a ready made unit if in doubt as to your expertise in electrical component assembly.
( Thank You Jeff Wagner for the assembly directions

)
And some more details on the subject;
A "single pole" dimmer should be used.
Any type of dimmer used should be rated so to be able to handle 120% of the heat pad's wattage.
In other words,your standard type
rotary dimmer is rated for a maximum of 600 watts.
Your heat pad should not be rated more than 480 watts (or 80% of the dimmer's maximum rating), otherwise
you should opt for a higher wattage dimmer.
Lighting dimmers are available with
ratings up to 2,000 watts.
(1500 watts max through a rooms circuit /plugs or one will be poppin breakers (fuses) and also heating up the wire in the light guage, medium duty cords).
Size dimmers accordingly so one doesn't have any unfortunate accidents or burn up your dimmer prematurely.
Safety first!
One last time, Electricity can be deadly if one "No Comprendes" what ones is doing, I.E.,
If done wrong, their is only one deadly electrocution to a customer (fubar).
